Design-Assist That Redefined Process

The Perot Museum of Nature and Science, designed by Morphosis under the direction of Pritzker Prize–winning architect Thom Mayne, remains one of Dallas’ most iconic landmarks. Built in 2008, the museum was Wells’ first true design-assist project and a pivotal milestone in how we collaborate with architects to achieve a vision through our solutions. Nearly 25 years later, the museum’s bold form and innovative facade continue to inspire.

During schematic design, the Morphosis team challenged Wells to explore unconventional approaches to prefabricated concrete. To build familiarity with a material the design team had not previously used at this level, Wells developed a series of samples with varying patterns and geometries to demonstrate concrete’s inherent plasticity. Through this iterative collaboration, the facade concept began to take shape, with careful attention given to how each panel’s inner and outer profiles would start and stop, their depth and height, and how they would flow horizontally across the building. Once the Wells team's early mockups were approved, the focus shifted to refining manufacturing methods to align the architectural intent with budget, schedule, and constructability.

license

2019 PCMA Awards: Best Architectural Project

Engineer
Datum Engineers arrow_outward TLC Engineering Solutions
Year
2012
Size
180,000 sq ft
Building Systems
Architectural
Design Features
Architectural Features, Architectural Textures, Complex Shapes, Formliner

The exterior draws inspiration from sedimentary geological formations, translating the movement of the Texas landscape into a highly articulated facade. Realizing this vision required Wells to challenge nearly five decades of established fabrication practices. For the cube, the team developed a modular system using interchangeable components that maximized variability within a highly systematic manufacturing process. The plinth and atrium demanded a more bespoke approach, with many forms used only once. One of the most complex elements was a transitional panel at Level 3, where opposing geometries create the appearance of a twisted form while remaining horizontally true. A large-scale mockup ultimately provided the architect, contractor, and owner with a clear understanding of what had been achieved. As Morphosis’ Arne Emerson noted, “They definitely wanted to see something tangible that they could look at and say, ‘this is it.’ …this is absolutely amazing.”

Precision in documentation became essential. At the time, Building Information Modeling (BIM) was still emerging within construction and manufacturing, yet it proved critical to the project’s success. The work was divided into three BIM models — the cube, atrium, and plinth — to support efficient manufacturing and coordination. The cube delivered the majority of the building’s square footage and achieved high efficiency through the modular forming approach, while the atrium and plinth introduced greater complexity due to inconsistent angles and multiple radius points. Within the atrium alone, more than 100 panels measuring 10 ft by 10 ft required advanced coordination. BIM also enabled the development of new connection strategies to support the facade’s free-flowing geometry and floor separations of up to 35 ft. As Russ Vines explained, “The challenge was to find a column layout that would efficiently support a grid of precast panels with the consideration of atypical window sizes, window locations and the panels’ ability to perform under wind loads. The result was basically a choice of two HSS columns per an arrangement of vertical panels that could loosely be referred to as a bay.”

The Perot Museum of Nature and Science remains one of Wells’ most influential projects, establishing a design-assist approach and modular forming strategies that continue to inform how we work today. It reflects the dual responsibility of museum architecture: preserving collections while creating an inspiring, educational, and safe environment for residents and visitors. More broadly, the project reinforced how prefabricated concrete can deliver long-term resilience, disciplined collaboration, and timeless facades designed to perform for generations.

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